Battery condition is extremely important. No stator can work correctly with a bad or weak battery. Always fully charge your battery before performing any charging system tests or replacing parts. If there is any doubt, have the battery load tested or replaced.

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Vehicle Fitment

2002 Polaris Xpedition 325
2002 Polaris Trail Boss 325
2002 Polaris Magnum 325 HDS 4x4
2002 Polaris Magnum 325 HDS 2x4
2001 Polaris Xpedition 325
2001 Polaris Trail Boss 325 Special Edition
2001 Polaris Trail Boss 325
2001 Polaris Magnum 325 HDS 4x4
2001 Polaris Magnum 325 HDS 2x4
2000 Polaris Xpedition 325
2000 Polaris Trail Boss 325
2000 Polaris Magnum 325 HDS 4x4
2000 Polaris Magnum 325 HDS 2x4

Interchange Part No

3086458
3086904

Specifications

Dimensions :
Interior diameter : 41mm
Exterior diameter : 103mm
Thickness : 15mm
Length of wires stator to grommet : 130mm
Length of wires grommet to plug : 900mm
Length of pickup coil's wire to grommet : 235mm

Other specifications :
Number of wires : 12
Number of plugs : 9
Number of pins : 15

Wire to wire resistance :
Alternator : Yellow to Green= 0.4ohms +/-20%
Pickup : White to White/Red = 510ohms +/-20%
Other : Blue to Red = 0.3ohms +/-20%

Installation

Before installing your new stator

Check the AC output of the stator.
Replace any burned or corroded connectors on stator and regulator/rectifier
Check and repair any melted wiring.
Use hi-temp dielectric grease on all connectors

Our stator may use a different wire color code than your original. `
All of the wires are installed in the correct order; please do not change any of the wiring configurations.
This stator is designed as a direct plug-in replacement and should be used as such.
When bolting stator in, always use locking compound.
If our stator includes a pickup coil, always make sure the air gap is correct upon installation; we suggest as close as possible no less than 0.010’’.

Details